Tag Archives: on-board

Miners Leverage Onboard Weighing Systems to Improve Payload Management Processes

Heavy-duty weighing systems and truck scales are crucial tools for weighing loads of mined materials and extracted resources and payload management. Onboard weighing systems come with different designs depending on the application requirements or weighing operations. onboard weighing scales

Any company that utilizes onboard weighing systems can leverage some benefits. Since the system is installed on the frame of the vehicle, these onboard weighing systems are convenient to use and take the measurements quickly while the mining trucks are in motion. The data collected is in a clear and precise manner thus the user’s’ record the exact weight carried.

Other onboard weighing systems monitor track fuel consumption hence making it easier to manage the track and get maximum benefits. The data collected by these onboard weigh systems is usually very precise; this is enhanced by the use latest technologies that make these load weight management systems optimally efficient for mining.

What Are Onboard Weighing Systems?

Onboard weighing scales are weighing systems integrated into the equipment, trucks, or vehicles and measure the weight of their loads without the need of external measuring systems. In trucks for example, they are installed seamlessly onto the trucks’ chassis with an interface placed in the driver’s cab.

How Do Onboard Weighing Systems Work?

They work using mounting sensors that are installed in-between the axle and chassis of the equipment, vehicles or trucks. In vehicles, the load sensor measures the spring deflection once the vehicle is loaded after which onboard measurements are instantly derived. onboard truck scales

Using their hydraulics and pressure sensors, these weighing systems have the capability of calculating the load weight directly from trucks in motion. They work by monitoring changes in electrical resistance that is produced by the on-board weight.

This allows the drivers and operators to know the weight of the truck at any point thus providing the ultimate weight system for convenience and efficiency. In most systems, the measurements are displayed on an LCD screen with illuminated lights. This enables enhanced operational efficiency and data management.

Unique Applications of Onboard Systems for Mining

In addition haul trucks and other load-bearing vehicles common in the mining industry, onboard weighing systems can be integrated on a number of different applications. Below we discuss two of those applications: conveyor belt weighing systems and wheel loader scales.

Conveyor Belt Weighing Systems

These are suitable for dynamic weighing applications like mining operations. Multiple onboard weigh scale systems are monitored from one controller that minimizes errors and supervisory overheads. on-board conveyor belt scale

The use of onboard conveyor belt weighing systems for mining continues to increase in the industry. This is attributed to the fact that mining firms are focusing on improving output and efficiency while minimizing their cost of operations. These scales also reduce the time wasted by trucks when they are weighed from a one weighing station or a single scale unit.

By the leveraging of onboard conveyor belt weighing systems, the mining firms can measure the payload weights in a shorter time. The conveyor belt scale system allows the weight measurement to be directly calculated on the actual conveyor belt without disruption of operations thus providing benefits like:

  • High efficiency
  • Increased output
  • Reduced operational costs
  • Dependable production data

Wheel Loader Scales on board loader scale

Wheel loader scales provide onboard weighing for advanced throughput, enhanced efficiency, and seamless use. A mining company that invests in onboard weighing systems for wheel loaders can leverage the following benefits:

  • Low maintenance requirements
  • In-motion weighing
  • Precise results
  • Wheel loader measurement systems are field serviceable
  • Save time and reduce operation costs

The use of onboard weighing system helps mining companies to reduce overall operating costs, reduce their maintenance costs, increase operational effectiveness, increase the ROI for a truck fleet and increases production and maximizes the payload.

Top 3 Truck Scales for Outbound Logistics Companies

truck scales freight outbound logisticsTruck scales are essential to operations of logistics and freight forwarding companies. The process of transporting heavy cargo on the road is fraught with many risks. This is why there are stringent regulations relating to the weight that a track is permitted to carry. Failure to abide by these regulations can lead to severe penalties and fines.

In addition to safety issues, overloading of trucks can cause rapid wear and tear on the truck, which translates to costly repair bills. It is therefore critical to have in place proper and well-calibrated truck weighing systems so that every truck adheres to specific safety and legal standards. Here are three common types of truck scales that are tops for outbound logistics companies. 

On-board Truck Scales

Perhaps the most efficient and easy to use – on-board truck scales are great for a large fleet of trucks. These scales are specially designed to provide an efficient weighing process for each load carried by the truck. They are installed on truck chassis directly and they use load sensors which calculate the truck weight .They also have an LCD screen that displays the weight and the driver can get readouts while in the cab.

These on-board weighing systems are versatile and can be incorporated on many kinds of trucks. They are easy to use and can withstand overloading and very large weights.These scales are highly efficient, reliable and accurate once they are configured correctly. On-board truck scales are also ideal for wheel loaders, tractor trailers and certain industries such as mining. You can find these custom-integrated on-board truck scales at WalzScale.com.

Portable Truck Scales

Portable truck scales are a more affordable solution that offers versatile and portable weighing for various weigh sites. These scales are sturdy, durable, light and completely portable.Due to their accuracy, ruggedness and convenience, they are some of the most commonly used type of truck scales.Portable Truck Scale Weighing Pad

In order to be weighed, trucks have to drive onto the weighing pads of the scale. When weighing the trucks, the scales are initially positioned parallel to the front tires. As the truck is driven over the weigh scales the exact truck weight is recorded. Portable truck scales are heavy-duty and can withstand several tons of load weight.

Portable truck scales are transportable, designed with a low profile and have high accuracy levels. In fact, the portable truck scales from AgWeigh.com are extremely minimal and easy to set-up/take-down. They also have optional ramps suitable for rugged and uneven terrain.

The scales are equipped with overload protection capabilities. Portable scales are available for various weighing capacities and come in different sizes. Additionally, these scales require little training to operate. Portable scales are mainly used for mining, waste management, construction and farming operations.

Weighbridge Truck Scales

Weighbridge truck scales are specialized metal bridges that use a mechanical or electronic system. These are scales that are mounted on highways to ensure trucks are not overloaded. They are normally installed in a location where there is sufficient room for trucks to enter and exit safely. The loaded trucks drive up on the scale bridge for weighing. Weighbridge truck scales are fitted with sturdy weight sensors that are able to calculate very heavy weights. weighbridge truck scales freight

Weighbridges are robustly made and can last several years with little or no maintenance, even in areas with adverse weather. The scales can be mounted on any location as long as there is a flat surface. They are highly accurate and are a good investment for semi-permanent and permanent logistics weighing sites that need a heavy duty scale.

Weighbridge scales can be used with a wide range of trucks. However they need to be permanently fixed to concrete foundations and are therefore less convenient when compared to portable or on-board truck scales.

On-board Weighing Systems: 3 Mining Applications to Advance Throughput

On-board weighing systems are used in various industries for weighing bulky products. The huge machines are adequately equipped to enable them to correctly weigh the heavy material. On-board weighing systems can be integrated into different types. These include haul truck scales, on-board rail scales, conveyor belt scales, dump truck scales, wheel loader scales, and many others.on board load weight scale

Mining operations require efficient on-board weighing systems in order for the industry to work smoothly. The systems ensure that the driver does not overload the truck to avoid maintenance costs and safety issues as well. The weight information is also used by the management in order to determine the loading efficiency of the truck and the capacity of the truck in order to avoid under loading. This way, the systems offer the most efficient means to weigh heavy duty loads for mining operations.

On-board Loader Scales

Accurate and reliable weighing systems are an important element of profit and safety in bulk mine hauling. It is for this precise reason that on-board weighing systems are common on wheel loaders – one of the most popular mining vehicles in the industry.

The on-board scale system should allow the safe use of a truck’s capacity for both maximizing loads and preventing overloading. Most on-board loader scales have a high capacity of over 20+ tons depending on the model.

on-board-loader-scale-systems

The scales have a digital readout display in the cab of the loader that has indicator options in order to let the driver know when the maximum load has been reached. On-board loader scales work in a systematic way. As the load is being added to the dump body, the weight is transferred to the frame of the truck through the load cells. These cells measure the weight and send the value as an electric signal which is then displayed in the cab of the vehicle. This organized system enables the driver to have the most accurate value of the weight.

For more information about wheel loader scale systems, visit WalzScale.com. Walz specializes in Pfreundt on-board weighing systems for all of the machines mentioned here, including many more.

On-board Conveyor Weighing Systemson-board conveyor weighing scales

On-board conveyor weighing systems are required for the easy transportation of the mined product to the weighing trucks. Transportation is quite expensive hence the conveying system proves to be much cheaper. This is a great advantage to the mining industry as it enables the gunner of more profit.

The on-board conveyor weighing system is also very user friendly as it only requires the push of a button to get the machine moving. The conveyor also carries huge loads of bulk. The time used to carry the bulk is also reduced tremendously.

On-board Truck Scales

On-board truck scales and weighing systems save a lot of time and money for the people in the mining industry. This is because they are very efficient in that their operation requires minimal maintenance and hence are very reliable. The trucks operate in a very simple way as the truckers do not need to press any button to operate the scales which is wired through the truck’s ignition to keep it active every time the truck is in use.on-board mining truck scales

With certain forms of on-board truck scale systems and digital read-out technology, the weight of the bulk is displayed each time the engine is on. This is to regulate the amount of load that can be on the truck at a particular time. This is very reliable to the truckers and the industry as a whole.

In conclusion, it is quite clear that the on-board truck weighing system is very useful to the mining industry. The advantage it offers is great and this boosts the profile scales high up. Therefore, for anyone who wants to venture into the mining sector, this weighing system will be a great help.

Truck Scale Technology: 3 Leading Weighing Systems on the Market

If you operate a business in mining, logistics, recycling, transport or agriculture, investing in a heavy-duty weighing system can be a daunting experience. As a result, any company that’s planning to invest in certain weighing systems, truck scales, or load management solutions needs to know exactly where they can get their systems from.truck scale technology

As most of these weighing systems are high dollar items that are important for various weighing operations, thus it is very critical to make investment in the right technology. Many trucks scale suppliers in the country are now offering durable, affordable, accurate, and long-lasting truck scales. Below are some of the leading truck weighing systems on the market that you can use for your business.

Load Scanner Systems

Although not an actual truck scale, load scanners are considered a world-class and highly-accurate weighing system due to their ability to make weighing extremely simple and efficient. This load scanner provides best solution to various cumbersome truck scale and weighing systems since it has many built-in capabilities. Volumetric load scanning systems use a high-tech laser or non-contact drive to scan through truckloads thereby providing exact volume measurement of material being carried in the truck.

All trucks are scanned simply by driving under an elevated scan head at a speed of 4-5 MPH. A touch screen operator console provides you an easy operator control and it also displays load results in a highly visible LED message board. This message board also provides both instructions and status message to the driver.load scanner

This unique weighing system also has a ticket printer that is used to print loading tickets in case of need. A load scanner can be integrated with a propriety software platform and is compatible with computers and all mobile devices and can be used by operators to manage, track and monitor load scan data.

Portable Truck Scales

portable truck scale padPortable truck scales have emerged as an alternative to larger truck scales. They offer an easy weighing option, and it’s no wonder more and more farmers, mining companies, and other related businesses are turning to portable truck scales for their weighing needs.

In addition to being robust, they are highly portable and can be easily used at different locations. These portable scales for trucks come with integrated weigh ticket printer that makes it possible to print weight tickets for each vehicle. And since they’re battery operated, they can be used anywhere.

On-Board Truck Scales

Market statistics show that number of organizations and firms adopting on-board truck scales are on rise. This is particularly the case with industries that rely on truck scales to monitor the cargo and load that’s being carried. Since these scales are highly durable, they can be easily relied on. They feature hydraulic pressure system that accurately captures weights. on-board truck scale system

Truck scales on-board have a small and compact display that won’t go unnoticed. They provide a perfect interface and you can place it anywhere within your truck. The installation of these scales is easy, and thus users can easily do the installation part themselves.

Unlike other truck scales, on-board mini truck scales can be integrated as part of the truck. The scale features special sensors which display the exact weight of the load the vehicle is carrying.

Weighbridge Truck Scales

Weighbridge truck scales are highly advanced weighing systems on the market and some of its features are:

  • Multiple sizes and capacities available
  • Heavy duty design
  • Full platform design
  • MSHA Approved Designs
  • Custom designed scale availableweighbridge truck scale

These weighbridge truck scales can be easily used for various applications, but are particularly useful for mining sector. They can also be used by shipping and logistic companies and agricultural producers. All in all, these truck scales can quickly lead to faster throughput and significant reduction in the risk of overload fees.

Why More Miners Are Using On-board Truck Weighing Scales

On-board truck weighing scales are more advanced types of truck scales that are installed directly on the truck or vehicle to systematically weigh loads without needing an external scale unit or weighing site. There are four main forms or weighing systems behind today’s modern on-board scales, namely the load cell scales, air suspension PSI gauges, air suspension load scales and the electronic scales that has PSI sensors. on-board mining truck scales

Load cell scales are commonly used in vehicles with spring leaf suspension while the air suspension on-board load scales are used in various types of mechanical suspension such as the drive axle walking beam, front wheel axle and the trailer axle. These air suspension on-board scales are fitted together with PSI sensors and give the gross weight of the vehicle or the axle weight by either measuring the pressure or temperature changes occurring in the air suspension.

Full-Integrated. Fully-Functional.

on-board scale installationMost on-board truck weighing scales are also compatible with GPS technology thereby enabling you to measure as well as control the weight of the truck in real time. As compared to other external truck scale systems such as weighbridges and portable axle scales, on-board truck scales provide greater efficiency throughout payload management process since they are durable, accurate, easy to use and time saving.

In mining industry for example, on-board truck weighing scales have become more popular than any other method of weighing. In fact many miners have embraced this new weighing technology since its invention in 2005. Here are some of the reasons why on-board truck weighing system is ideal for mining industries.

Advantages of On-board Truck Scales for Mining

On-board mining truck scales in particular (i.e. for haul trucks, articulated trucks, underground trucks, etc.) deliver a wealth of benefits compared to on-board scales for other applications. Below are just a few of the advantages that on-board truck scales have in mining operations.

1. On-board truck weighing scales saves time and money. As compared to other methods of truck weighing systems such as Weigh Bridge and portable scales, on-board truck weighing system surpasses them all when it comes to saving time and money. Its installation is cheap and you are not required to pay each time you weigh your truck hence saving you money. On the other hand, on-board truck scales saves you time since you are only required to weigh your vehicle once on the weighbridge. scale display

2. On-board truck scales give consistent payload readings. Another major advantage of using on-board truck weighing scale is that it gives consistent payloads. This is very essential since it allows you to improve the tonnage per day or per vehicle by maximizing payload without necessarily risking overloading.

3. On-board scales are extremely durable. In comparison to other weighing systems, on-board truck scales are extremely durable; they are reliable and require minimal servicing despite the harsh mining operations or even severe weather conditions.

4. On-board truck scales minimized wear and tear of truck components. Weighing systems such as weighbridges and portable truck scales normally cause wear and tear of truck components such as tires. However, such problems are eliminated completely once you opt to use the on-board truck weighing system. By so doing, there is no more wear and tear of truck components hence extending the life of your tires as well.

On-board truck weighing scales can also be installed in other types of load carrying vehicles, for instance it can be fitted on back hoes, wheel loaders, lift trucks, and even conveyor belts. In fact, on-board loader scales are some of the most popular applications for mining. Due to its patented sensor technology, on-board truck weigh scale have proved to be the most efficient and reliable method of weighing loads since its invention.