Tag Archives: mining

Miners Leverage Onboard Weighing Systems to Improve Payload Management Processes

Heavy-duty weighing systems and truck scales are crucial tools for weighing loads of mined materials and extracted resources and payload management. Onboard weighing systems come with different designs depending on the application requirements or weighing operations. onboard weighing scales

Any company that utilizes onboard weighing systems can leverage some benefits. Since the system is installed on the frame of the vehicle, these onboard weighing systems are convenient to use and take the measurements quickly while the mining trucks are in motion. The data collected is in a clear and precise manner thus the user’s’ record the exact weight carried.

Other onboard weighing systems monitor track fuel consumption hence making it easier to manage the track and get maximum benefits. The data collected by these onboard weigh systems is usually very precise; this is enhanced by the use latest technologies that make these load weight management systems optimally efficient for mining.

What Are Onboard Weighing Systems?

Onboard weighing scales are weighing systems integrated into the equipment, trucks, or vehicles and measure the weight of their loads without the need of external measuring systems. In trucks for example, they are installed seamlessly onto the trucks’ chassis with an interface placed in the driver’s cab.

How Do Onboard Weighing Systems Work?

They work using mounting sensors that are installed in-between the axle and chassis of the equipment, vehicles or trucks. In vehicles, the load sensor measures the spring deflection once the vehicle is loaded after which onboard measurements are instantly derived. onboard truck scales

Using their hydraulics and pressure sensors, these weighing systems have the capability of calculating the load weight directly from trucks in motion. They work by monitoring changes in electrical resistance that is produced by the on-board weight.

This allows the drivers and operators to know the weight of the truck at any point thus providing the ultimate weight system for convenience and efficiency. In most systems, the measurements are displayed on an LCD screen with illuminated lights. This enables enhanced operational efficiency and data management.

Unique Applications of Onboard Systems for Mining

In addition haul trucks and other load-bearing vehicles common in the mining industry, onboard weighing systems can be integrated on a number of different applications. Below we discuss two of those applications: conveyor belt weighing systems and wheel loader scales.

Conveyor Belt Weighing Systems

These are suitable for dynamic weighing applications like mining operations. Multiple onboard weigh scale systems are monitored from one controller that minimizes errors and supervisory overheads. on-board conveyor belt scale

The use of onboard conveyor belt weighing systems for mining continues to increase in the industry. This is attributed to the fact that mining firms are focusing on improving output and efficiency while minimizing their cost of operations. These scales also reduce the time wasted by trucks when they are weighed from a one weighing station or a single scale unit.

By the leveraging of onboard conveyor belt weighing systems, the mining firms can measure the payload weights in a shorter time. The conveyor belt scale system allows the weight measurement to be directly calculated on the actual conveyor belt without disruption of operations thus providing benefits like:

  • High efficiency
  • Increased output
  • Reduced operational costs
  • Dependable production data

Wheel Loader Scales on board loader scale

Wheel loader scales provide onboard weighing for advanced throughput, enhanced efficiency, and seamless use. A mining company that invests in onboard weighing systems for wheel loaders can leverage the following benefits:

  • Low maintenance requirements
  • In-motion weighing
  • Precise results
  • Wheel loader measurement systems are field serviceable
  • Save time and reduce operation costs

The use of onboard weighing system helps mining companies to reduce overall operating costs, reduce their maintenance costs, increase operational effectiveness, increase the ROI for a truck fleet and increases production and maximizes the payload.

On-board Weighing Systems: 3 Mining Applications to Advance Throughput

On-board weighing systems are used in various industries for weighing bulky products. The huge machines are adequately equipped to enable them to correctly weigh the heavy material. On-board weighing systems can be integrated into different types. These include haul truck scales, on-board rail scales, conveyor belt scales, dump truck scales, wheel loader scales, and many others.on board load weight scale

Mining operations require efficient on-board weighing systems in order for the industry to work smoothly. The systems ensure that the driver does not overload the truck to avoid maintenance costs and safety issues as well. The weight information is also used by the management in order to determine the loading efficiency of the truck and the capacity of the truck in order to avoid under loading. This way, the systems offer the most efficient means to weigh heavy duty loads for mining operations.

On-board Loader Scales

Accurate and reliable weighing systems are an important element of profit and safety in bulk mine hauling. It is for this precise reason that on-board weighing systems are common on wheel loaders – one of the most popular mining vehicles in the industry.

The on-board scale system should allow the safe use of a truck’s capacity for both maximizing loads and preventing overloading. Most on-board loader scales have a high capacity of over 20+ tons depending on the model.

on-board-loader-scale-systems

The scales have a digital readout display in the cab of the loader that has indicator options in order to let the driver know when the maximum load has been reached. On-board loader scales work in a systematic way. As the load is being added to the dump body, the weight is transferred to the frame of the truck through the load cells. These cells measure the weight and send the value as an electric signal which is then displayed in the cab of the vehicle. This organized system enables the driver to have the most accurate value of the weight.

For more information about wheel loader scale systems, visit WalzScale.com. Walz specializes in Pfreundt on-board weighing systems for all of the machines mentioned here, including many more.

On-board Conveyor Weighing Systemson-board conveyor weighing scales

On-board conveyor weighing systems are required for the easy transportation of the mined product to the weighing trucks. Transportation is quite expensive hence the conveying system proves to be much cheaper. This is a great advantage to the mining industry as it enables the gunner of more profit.

The on-board conveyor weighing system is also very user friendly as it only requires the push of a button to get the machine moving. The conveyor also carries huge loads of bulk. The time used to carry the bulk is also reduced tremendously.

On-board Truck Scales

On-board truck scales and weighing systems save a lot of time and money for the people in the mining industry. This is because they are very efficient in that their operation requires minimal maintenance and hence are very reliable. The trucks operate in a very simple way as the truckers do not need to press any button to operate the scales which is wired through the truck’s ignition to keep it active every time the truck is in use.on-board mining truck scales

With certain forms of on-board truck scale systems and digital read-out technology, the weight of the bulk is displayed each time the engine is on. This is to regulate the amount of load that can be on the truck at a particular time. This is very reliable to the truckers and the industry as a whole.

In conclusion, it is quite clear that the on-board truck weighing system is very useful to the mining industry. The advantage it offers is great and this boosts the profile scales high up. Therefore, for anyone who wants to venture into the mining sector, this weighing system will be a great help.

Truck Scale Technology: 3 Leading Weighing Systems on the Market

If you operate a business in mining, logistics, recycling, transport or agriculture, investing in a heavy-duty weighing system can be a daunting experience. As a result, any company that’s planning to invest in certain weighing systems, truck scales, or load management solutions needs to know exactly where they can get their systems from.truck scale technology

As most of these weighing systems are high dollar items that are important for various weighing operations, thus it is very critical to make investment in the right technology. Many trucks scale suppliers in the country are now offering durable, affordable, accurate, and long-lasting truck scales. Below are some of the leading truck weighing systems on the market that you can use for your business.

Load Scanner Systems

Although not an actual truck scale, load scanners are considered a world-class and highly-accurate weighing system due to their ability to make weighing extremely simple and efficient. This load scanner provides best solution to various cumbersome truck scale and weighing systems since it has many built-in capabilities. Volumetric load scanning systems use a high-tech laser or non-contact drive to scan through truckloads thereby providing exact volume measurement of material being carried in the truck.

All trucks are scanned simply by driving under an elevated scan head at a speed of 4-5 MPH. A touch screen operator console provides you an easy operator control and it also displays load results in a highly visible LED message board. This message board also provides both instructions and status message to the driver.load scanner

This unique weighing system also has a ticket printer that is used to print loading tickets in case of need. A load scanner can be integrated with a propriety software platform and is compatible with computers and all mobile devices and can be used by operators to manage, track and monitor load scan data.

Portable Truck Scales

portable truck scale padPortable truck scales have emerged as an alternative to larger truck scales. They offer an easy weighing option, and it’s no wonder more and more farmers, mining companies, and other related businesses are turning to portable truck scales for their weighing needs.

In addition to being robust, they are highly portable and can be easily used at different locations. These portable scales for trucks come with integrated weigh ticket printer that makes it possible to print weight tickets for each vehicle. And since they’re battery operated, they can be used anywhere.

On-Board Truck Scales

Market statistics show that number of organizations and firms adopting on-board truck scales are on rise. This is particularly the case with industries that rely on truck scales to monitor the cargo and load that’s being carried. Since these scales are highly durable, they can be easily relied on. They feature hydraulic pressure system that accurately captures weights. on-board truck scale system

Truck scales on-board have a small and compact display that won’t go unnoticed. They provide a perfect interface and you can place it anywhere within your truck. The installation of these scales is easy, and thus users can easily do the installation part themselves.

Unlike other truck scales, on-board mini truck scales can be integrated as part of the truck. The scale features special sensors which display the exact weight of the load the vehicle is carrying.

Weighbridge Truck Scales

Weighbridge truck scales are highly advanced weighing systems on the market and some of its features are:

  • Multiple sizes and capacities available
  • Heavy duty design
  • Full platform design
  • MSHA Approved Designs
  • Custom designed scale availableweighbridge truck scale

These weighbridge truck scales can be easily used for various applications, but are particularly useful for mining sector. They can also be used by shipping and logistic companies and agricultural producers. All in all, these truck scales can quickly lead to faster throughput and significant reduction in the risk of overload fees.

Why More Miners Are Using On-board Truck Weighing Scales

On-board truck weighing scales are more advanced types of truck scales that are installed directly on the truck or vehicle to systematically weigh loads without needing an external scale unit or weighing site. There are four main forms or weighing systems behind today’s modern on-board scales, namely the load cell scales, air suspension PSI gauges, air suspension load scales and the electronic scales that has PSI sensors. on-board mining truck scales

Load cell scales are commonly used in vehicles with spring leaf suspension while the air suspension on-board load scales are used in various types of mechanical suspension such as the drive axle walking beam, front wheel axle and the trailer axle. These air suspension on-board scales are fitted together with PSI sensors and give the gross weight of the vehicle or the axle weight by either measuring the pressure or temperature changes occurring in the air suspension.

Full-Integrated. Fully-Functional.

on-board scale installationMost on-board truck weighing scales are also compatible with GPS technology thereby enabling you to measure as well as control the weight of the truck in real time. As compared to other external truck scale systems such as weighbridges and portable axle scales, on-board truck scales provide greater efficiency throughout payload management process since they are durable, accurate, easy to use and time saving.

In mining industry for example, on-board truck weighing scales have become more popular than any other method of weighing. In fact many miners have embraced this new weighing technology since its invention in 2005. Here are some of the reasons why on-board truck weighing system is ideal for mining industries.

Advantages of On-board Truck Scales for Mining

On-board mining truck scales in particular (i.e. for haul trucks, articulated trucks, underground trucks, etc.) deliver a wealth of benefits compared to on-board scales for other applications. Below are just a few of the advantages that on-board truck scales have in mining operations.

1. On-board truck weighing scales saves time and money. As compared to other methods of truck weighing systems such as Weigh Bridge and portable scales, on-board truck weighing system surpasses them all when it comes to saving time and money. Its installation is cheap and you are not required to pay each time you weigh your truck hence saving you money. On the other hand, on-board truck scales saves you time since you are only required to weigh your vehicle once on the weighbridge. scale display

2. On-board truck scales give consistent payload readings. Another major advantage of using on-board truck weighing scale is that it gives consistent payloads. This is very essential since it allows you to improve the tonnage per day or per vehicle by maximizing payload without necessarily risking overloading.

3. On-board scales are extremely durable. In comparison to other weighing systems, on-board truck scales are extremely durable; they are reliable and require minimal servicing despite the harsh mining operations or even severe weather conditions.

4. On-board truck scales minimized wear and tear of truck components. Weighing systems such as weighbridges and portable truck scales normally cause wear and tear of truck components such as tires. However, such problems are eliminated completely once you opt to use the on-board truck weighing system. By so doing, there is no more wear and tear of truck components hence extending the life of your tires as well.

On-board truck weighing scales can also be installed in other types of load carrying vehicles, for instance it can be fitted on back hoes, wheel loaders, lift trucks, and even conveyor belts. In fact, on-board loader scales are some of the most popular applications for mining. Due to its patented sensor technology, on-board truck weigh scale have proved to be the most efficient and reliable method of weighing loads since its invention.

Industry-Applications Where The Walz Load Scanner Thrives

The Walz Load Scanner is a revolutionary system that improves the overall volume and weight measurement processes as well as data management and tracking needs of many businesses involved in hauling and weighing heavy-duty loads. As an alternative to costly truck scales, this advanced load scanning system works in real time to provide a fast and accurate method of measuring payloads while they are in motion.

Walz Load Scanner

The Walz Load Scanner is easy to install and operate, and it provides accurate weight and volume data efficiently and accurately. This completely portable load volume scanner uses a system of 3D laser scanners which are used to scan loaded truck beds as they pass under the scanner unit.

A Primer On How The Load Scanner Works

To start, the truck is scanned while empty after which it is loaded and scanned again. The system then assesses the depth and density of loaded materials and generates results of measurement and also creates a 3D image of how the truck is loaded.

Display Unit

A comparison of weight of empty and that of loaded truck is made and the results are displayed on a touch screen operator display. By so doing, the operator is in a position to scan, monitor and manage the data that has been studied and computed by the device.

Endless Applications of the Walz Load Scanner

The Walz Load Scanner can aid a wide variety of industry applications, which are outlined below.

Management of bulk materials

Suitable for scanning a wide range of materials, the Walz Load Scanner is incorporated in truck hauling operations in the management of the bulk materials such as wood pulp, earth, waste, mulch, biomass, snow, sand aggregate etc. With simple inputs telling the system the density of the hauled materials, the load scanner can convert volume metrics into weight measurements automatically.

Construction and road work

The Walz Load Scanner enhances tracking and management of materials during construction of road works. This scanner technology enables contractors to measure accurately actual material excavated and transported as well as the cost involved. The load scanner measures improve load optimization, reduces cost of project and tracks the total track material moved.

Dredging and remediation

The Walz Load Scanner helps in accurate management of dredging and soil remediation projects. It measures accurately the volume moved, built in reports, and eliminates errors arising due to moisture weight of material as well as provides portable load scanner operations. Below is a video on how the load scanner can be applied to dredging operations.

Waste and debris management

The Walz Load Scanner is very effective in the management of waste loads. When used in landfills, it greatly reduces the truck traffic. Besides that, it facilitates management of coal ash, storm debris, daily cover loads, contract debris dumping as well as improved scanning of borrow pit loads.

Mining and resource extraction load scan materials

The Walz Load Scanner is very essential in mining and resource extraction operations since it accurately scans and calculates both load volume and load weight. This helps mining operations ensure sufficient loading of materials (by assessing the truck bed distribution of materials) as well as measure payload weight metrics more efficiently compared to mining scales.

Management of grains

As an emerging crop weighing solution for farmers, the Walz Load Scanner enhances harvesting and management of grains and also eliminates the use of expensive weighbridge scale. It provides field load scanning, manages production per field, measures the grain moisture and also reports production per farm. Walz has developed a specialized version for farmers and ag producers called the Yield Load Scanner which offers the same functionality and support as the Walz Load Scanner.

Management of stockpiles

The Walz Load Scanner manages stockpile inventories in real time, increases operational potential, reduces operational cost and increase profits. In addition, the truck load scanner facilitates stockpile management and optimizes operational efficiencies.

Management of mulch, organics and biomass

The Walz Load Scanner is an ideal device used in management of mulch and biomass load. It is important to note that these materials are sold and bought by volume and by using this scanner, operators and customers can accurately measure load volumes in real time. Besides that, this scanner helps to generate load tickets per truck, improve invoicing, improves stock load accuracies, improve customer satisfaction and create 3D images for the settling of materials.

In summary, it is clear that Walz Load Scanner has got many industrial applications such as management of bulk material and stockpile. Besides that, it is simple, accurate and reliable method of measuring in-motion payloads. To learn more visit www.WalzScale.com for more information about the load scanner system.

How Railcar Weigh Scales Are Revolutionizing Payload Management for Mining Companies

Payloads, which are common metrics in mining and industrial contexts, are simply defined as bulk units or loads that are shipped to the next party in a supply chain. They are called “payloads” because each unit is measured and valued, often reflecting the price or pay-scale in which they can be sold.

railcar weigh scale

The larger the average payload, the more important payload management becomes and the greater the gains in efficiency and profitability that can be realized. Margins are tight and transportation costs are high in all forms of logistics and transportation. And mining companies have a demand for weighing systems that can not only meet their needs to determine payload weight, but in manner that’s efficient and accurate.

Railcar Weigh Scales Provide Efficiency & Accuracy

For mining companies that utilize rail transport to move heavy payloads, railcar weigh scales are one form of technology that offers a practical way to weigh and manage payloads without interrupting the flow of materials to their destination and without disrupting the efficiency of the mining and transportation process.

Railcar scales are now available as a fixed or portable solution for payload management. These railcar weighing systems are optimal for mining companies and other industries that use rail to transport similar types of payloads. Portable rail scales can be deployed when and where they are needed, on demand.

While portable railcar scales have their applications, moving railcar scales around takes time. In some applications, fixed rail scales or some combination of fixed and portable railcar scales offer the best solution for knowing how much is being moved from point A to point B.

Specialized Rail Scale Designs

Railcar weigh scales are available in multiple capacities and scale sizes to meet any need and in axle or full bridge designs. Both static and in-motion rail scales are available to provide solutions for any heavy-duty rail weighing application. Suppliers like WalzScale.com.

railway

Accuracy is key and mismeasurements cost time and money in lost efficiency. In mining operations and some heavy transport applications, stopping or rerouting the payload for weighing can also be a less-than-perfect solution. Railcar weigh scales can be used in-motion to accurately rail weigh technology without having to stop or divert course, as is the case with some other weighing systems which may be used in the company’s transport process.

Railcar scales also provide an effective way to protect against overloading, virtually eliminating the concern, promoting safety, and extending the usable life of expensive transportation equipment.