Tag Archives: measurement

Truck Scale Technology: 3 Leading Weighing Systems on the Market

If you operate a business in mining, logistics, recycling, transport or agriculture, investing in a heavy-duty weighing system can be a daunting experience. As a result, any company that’s planning to invest in certain weighing systems, truck scales, or load management solutions needs to know exactly where they can get their systems from.truck scale technology

As most of these weighing systems are high dollar items that are important for various weighing operations, thus it is very critical to make investment in the right technology. Many trucks scale suppliers in the country are now offering durable, affordable, accurate, and long-lasting truck scales. Below are some of the leading truck weighing systems on the market that you can use for your business.

Load Scanner Systems

Although not an actual truck scale, load scanners are considered a world-class and highly-accurate weighing system due to their ability to make weighing extremely simple and efficient. This load scanner provides best solution to various cumbersome truck scale and weighing systems since it has many built-in capabilities. Volumetric load scanning systems use a high-tech laser or non-contact drive to scan through truckloads thereby providing exact volume measurement of material being carried in the truck.

All trucks are scanned simply by driving under an elevated scan head at a speed of 4-5 MPH. A touch screen operator console provides you an easy operator control and it also displays load results in a highly visible LED message board. This message board also provides both instructions and status message to the driver.load scanner

This unique weighing system also has a ticket printer that is used to print loading tickets in case of need. A load scanner can be integrated with a propriety software platform and is compatible with computers and all mobile devices and can be used by operators to manage, track and monitor load scan data.

Portable Truck Scales

portable truck scale padPortable truck scales have emerged as an alternative to larger truck scales. They offer an easy weighing option, and it’s no wonder more and more farmers, mining companies, and other related businesses are turning to portable truck scales for their weighing needs.

In addition to being robust, they are highly portable and can be easily used at different locations. These portable scales for trucks come with integrated weigh ticket printer that makes it possible to print weight tickets for each vehicle. And since they’re battery operated, they can be used anywhere.

On-Board Truck Scales

Market statistics show that number of organizations and firms adopting on-board truck scales are on rise. This is particularly the case with industries that rely on truck scales to monitor the cargo and load that’s being carried. Since these scales are highly durable, they can be easily relied on. They feature hydraulic pressure system that accurately captures weights. on-board truck scale system

Truck scales on-board have a small and compact display that won’t go unnoticed. They provide a perfect interface and you can place it anywhere within your truck. The installation of these scales is easy, and thus users can easily do the installation part themselves.

Unlike other truck scales, on-board mini truck scales can be integrated as part of the truck. The scale features special sensors which display the exact weight of the load the vehicle is carrying.

Weighbridge Truck Scales

Weighbridge truck scales are highly advanced weighing systems on the market and some of its features are:

  • Multiple sizes and capacities available
  • Heavy duty design
  • Full platform design
  • MSHA Approved Designs
  • Custom designed scale availableweighbridge truck scale

These weighbridge truck scales can be easily used for various applications, but are particularly useful for mining sector. They can also be used by shipping and logistic companies and agricultural producers. All in all, these truck scales can quickly lead to faster throughput and significant reduction in the risk of overload fees.

3 Axle & Wheel Load Scales for Heavy-Duty Applications

Choosing the right axle scale for your unique weighing operation involves a consideration of many factors that may distinguish certain weigh scales systems as better or worse. Research will also involve how heavy of loads you plan to weigh, how much you can spend, and any specific features you seek for greater levels of efficiency.

wheel load axle scales

While axle scales and wheel load scales are all similar in how they operate, but there are notable differences that can impact the operation and application the specific type of scale you choose. Below we feature three popular axle and wheel load scales designed for heavy-duty and often rugged applications.

Walz HDAW-Series Wheel Load Weigher

A great all-around choice, the HDAW-Series Wheel Load Weigher from Walz Scale doesn’t leave the job short-handed on power and accuracy. Specifically purposed for heavy-duty weighing in both harsh and calm conditions, this wheel load scale serves as a nice middle-ground option with a sleek design. wheel load weigher scale axle

Users of this brand acclaim their slim all-aluminum design which include built-in ramps. Accurate and portable, the HDAW-Series Walz wheel load weigher serves as an excellent choice for applications including heavy axle loads and oversized vehicles. While not necessarily the most attractive design on the market, the Walz team clearly wasn’t going for style points.

While simple and effective in its design, the HDAW wheel load scales clearly aimed for functionality over form, but they hardly left anything to be desired in the functionality department. Doubling-down on the technology side of truck scales, their advanced technology certainly sets their devices apart for those seeking a longer-term investment in a more durable and capable device.

Intercomp PT300 Wheel Load Scales wheel load scales truck axles

Another interesting option with some positives to consider, this portable wheel load weigher from Intercomp provides the option to transmit data to a computer using a wireless protocol. Also featuring rather heavy-duty uses, this scale will have a useful application for various field uses where power cables can’t be strung easily.

That being said, the design leaves something to be desired and with the more abrupt and shorter ramps, it makes for a less smooth entry and exit off the ramps, which can be frustrating and time-consuming.

HAENNI Wheel Load Scale WL 101

While an extremely attractive and aesthetically pleasing axle scale, the HAENNI wheel load scale is going to have a pretty specialized use case. Specifically, it is a design that lends itself really well to applications that call for really flush entry. It essentially has a ramp-less design and with its steel casing and heavy duty handles, it is very easy to maneuver. wheel load scales axles

The downside here is in cost and features. With it’s analog readout, the scientific limitations of this device seem to be generally confined to the design aspect, rather than output. The manufacturer of this device would likely point to the fact that it is hand-made as a selling point, but cost-conscious consumers will be wary of something that indicates an arbitrary constraint that could impinge on long-term quality as well as budget.

Ultimately, the world of heavy-duty truck wheel load weigher scales is one in which there are a variety of options. Knowing which scale to choose is going to have a great deal to do with overall application, wheel type and terrain conditions. A proper consideration of the common and popular brands of axle scales will help to illuminate a possible decision-making path.

Dimensional Weighing Scales & Cubing Systems from WalzEQ.com

walzeqWalz Label & Mailing Systems (WalzEQ.com) has been a highly reputable, family operated and owned business since 1996. As technologies have been improved and modified over the years, the company has expanded its portfolio to include dimensional weighing scales and cubing systems. These systems are not only highly functional and able to increase the productivity for certain businesses, but they have been designed to be expressly budget friendly for more basic operations, such as small shipping and receiving operations.

The new technology that Walz offers is engineered to support clients who are looking to capture accurate weight and dimensional data in regards to packages intended for shipping. The new larger cubing systems and dimensional weighing systems have been uniquely crafted as a means to revolutionize how operations are able to manage the weight and dimensional needs of their shipments.

Fully-Functional, Turn-Key Dimensioning & Cubing Systems

As an impeccable accompaniment for the equipment, Walz affords customers with a unique plugin into TNT, DHL, UPS and FedEx online booking systems as a standard. The shipment data is expressly transferred with a single press of a button minus the need for manual data entry. This highly unique functionality is able to save companies time as well as the elimination of manual errors.

warehouse cubing dimensioning systems

Generally speaking, integration of dimensioning and cubing systems into ERP or WMS has previously been quite challenging as well as expensive. This is why the Walz SPS-XL Dimensioning System is a favorite among businesses. This system is able to provide business consumers the ability to connect their PCs to the internet and send data swiftly and accurately online via a secure connection. Additionally, the cubing system is able to be utilized singularly as a dimensioning/cubing system that is placed upon a table, or in conjunction with a conveyor system.

Advanced Cubing Systems and Dimensioning Solutions

conveyor-based cubing dimensioningWalz Label is also able to provide consumers with CASI manufactured in motion cubing systems that are designed for pallets and cartons. Each of the systems has been expressly designed to be used as either a standalone or in conjunction with a system for cubing a trailer, shipping or receiving.

Also, CASI integrates and sells CubiScan static systems that are utilized for a variety of applications that include the population of SKUs and more. Below are just a few other cubing systems from WalzEQ.com.

Conveyor-based In Motion Cubing Systems 3000

This is a SolidCube 3000 series that is designed to be the lowest cost inline system that is equipped with an integrated scale for dimensional weighing. This conveyor-based cubing system provide in-motion capabilities for greater efficiency

4000 Carton Dimensioning cardon dimensioning system

Used in fulfillment and receiving, the 4000 Carton Dimensioning is an advanced product that can help optimize large carton dimensioning needs for many applications.

4010 Inline Cubing System

cubing dimensioning checkweigherSimilar to the latter mentioned dimensioning system, The 4010 Inline Cubing System is a high accuracy, high speed cubing system that offers functionality for inline systems.

To learn more about these advanced dimensional weighing scales and cubing systems, visit WalzEQ.com.

Why More Miners Are Using On-board Truck Weighing Scales

On-board truck weighing scales are more advanced types of truck scales that are installed directly on the truck or vehicle to systematically weigh loads without needing an external scale unit or weighing site. There are four main forms or weighing systems behind today’s modern on-board scales, namely the load cell scales, air suspension PSI gauges, air suspension load scales and the electronic scales that has PSI sensors. on-board mining truck scales

Load cell scales are commonly used in vehicles with spring leaf suspension while the air suspension on-board load scales are used in various types of mechanical suspension such as the drive axle walking beam, front wheel axle and the trailer axle. These air suspension on-board scales are fitted together with PSI sensors and give the gross weight of the vehicle or the axle weight by either measuring the pressure or temperature changes occurring in the air suspension.

Full-Integrated. Fully-Functional.

on-board scale installationMost on-board truck weighing scales are also compatible with GPS technology thereby enabling you to measure as well as control the weight of the truck in real time. As compared to other external truck scale systems such as weighbridges and portable axle scales, on-board truck scales provide greater efficiency throughout payload management process since they are durable, accurate, easy to use and time saving.

In mining industry for example, on-board truck weighing scales have become more popular than any other method of weighing. In fact many miners have embraced this new weighing technology since its invention in 2005. Here are some of the reasons why on-board truck weighing system is ideal for mining industries.

Advantages of On-board Truck Scales for Mining

On-board mining truck scales in particular (i.e. for haul trucks, articulated trucks, underground trucks, etc.) deliver a wealth of benefits compared to on-board scales for other applications. Below are just a few of the advantages that on-board truck scales have in mining operations.

1. On-board truck weighing scales saves time and money. As compared to other methods of truck weighing systems such as Weigh Bridge and portable scales, on-board truck weighing system surpasses them all when it comes to saving time and money. Its installation is cheap and you are not required to pay each time you weigh your truck hence saving you money. On the other hand, on-board truck scales saves you time since you are only required to weigh your vehicle once on the weighbridge. scale display

2. On-board truck scales give consistent payload readings. Another major advantage of using on-board truck weighing scale is that it gives consistent payloads. This is very essential since it allows you to improve the tonnage per day or per vehicle by maximizing payload without necessarily risking overloading.

3. On-board scales are extremely durable. In comparison to other weighing systems, on-board truck scales are extremely durable; they are reliable and require minimal servicing despite the harsh mining operations or even severe weather conditions.

4. On-board truck scales minimized wear and tear of truck components. Weighing systems such as weighbridges and portable truck scales normally cause wear and tear of truck components such as tires. However, such problems are eliminated completely once you opt to use the on-board truck weighing system. By so doing, there is no more wear and tear of truck components hence extending the life of your tires as well.

On-board truck weighing scales can also be installed in other types of load carrying vehicles, for instance it can be fitted on back hoes, wheel loaders, lift trucks, and even conveyor belts. In fact, on-board loader scales are some of the most popular applications for mining. Due to its patented sensor technology, on-board truck weigh scale have proved to be the most efficient and reliable method of weighing loads since its invention.

How Railcar Weigh Scales Are Revolutionizing Payload Management for Mining Companies

Payloads, which are common metrics in mining and industrial contexts, are simply defined as bulk units or loads that are shipped to the next party in a supply chain. They are called “payloads” because each unit is measured and valued, often reflecting the price or pay-scale in which they can be sold.

railcar weigh scale

The larger the average payload, the more important payload management becomes and the greater the gains in efficiency and profitability that can be realized. Margins are tight and transportation costs are high in all forms of logistics and transportation. And mining companies have a demand for weighing systems that can not only meet their needs to determine payload weight, but in manner that’s efficient and accurate.

Railcar Weigh Scales Provide Efficiency & Accuracy

For mining companies that utilize rail transport to move heavy payloads, railcar weigh scales are one form of technology that offers a practical way to weigh and manage payloads without interrupting the flow of materials to their destination and without disrupting the efficiency of the mining and transportation process.

Railcar scales are now available as a fixed or portable solution for payload management. These railcar weighing systems are optimal for mining companies and other industries that use rail to transport similar types of payloads. Portable rail scales can be deployed when and where they are needed, on demand.

While portable railcar scales have their applications, moving railcar scales around takes time. In some applications, fixed rail scales or some combination of fixed and portable railcar scales offer the best solution for knowing how much is being moved from point A to point B.

Specialized Rail Scale Designs

Railcar weigh scales are available in multiple capacities and scale sizes to meet any need and in axle or full bridge designs. Both static and in-motion rail scales are available to provide solutions for any heavy-duty rail weighing application. Suppliers like WalzScale.com.

railway

Accuracy is key and mismeasurements cost time and money in lost efficiency. In mining operations and some heavy transport applications, stopping or rerouting the payload for weighing can also be a less-than-perfect solution. Railcar weigh scales can be used in-motion to accurately rail weigh technology without having to stop or divert course, as is the case with some other weighing systems which may be used in the company’s transport process.

Railcar scales also provide an effective way to protect against overloading, virtually eliminating the concern, promoting safety, and extending the usable life of expensive transportation equipment.